Just as there are vacuum cleaners for homes, there are large scale dust collectors for industrial purposes, these are placed around an area where there is excessive dust or particle production. Certain types of advanced best dust collector are able to trap dust from both air and gas. Dust collectors are different from air cleaners, while air cleaners use disposable filters, dust collectors do not, also they have a more complex working model.
Dust collectors are essential in spaces where humans work continually among dust producing machines. Even with masks and goggles, dust finds its way into the human body if not tackled appropriately. Dust leads to respiratory issues, potentially damaging lungs on the long run. It can also damage eye sight if not put in check. Those working in individual workshops too, should consider getting a dust collector on a small scale, so it takes care of all the debris that is produced.
Another major issue in industries is the release of harmful gasses. The usual air cleaners are unable to tackle this problem, they do not have the capacity to collect gasses from the air. While, the right kind of dust collectors are able to perform this easily. This again is beneficial for workers as well as the environment. Without which, harmful gasses can cause severe health problems for not only the employees but anyone residing around the industry.
- Why A Dust Collector For Woodworking?
- How To Choose The Right Dust Collector
- Types Of Dust Collectors
- Best Dust Collector Reviews In The 2015-2016 Market
- Recommended Dust Collector Accessory
- What Is The Best Dust Collector?
Why A Dust Collector For Woodworking?
There is a definite need for dust collectors, both to protect workers from heavy dust loads and to keep the air clean from wood dust produced by drillers, band saws, and other tools. Dust collectors also help to dispose dust in an effective manner, without the need for manual cleaning. Air pollution impacts many countries, each industry should do their bit to reduce this phenomenon. There has been a magnitude of damage to nature and air since the industrial revolution and its uncaring practices.
The damage that has been done can never be reversed by humans, only nature takes it course over time. However, it is essential that precautions be taken immediately, in a responsible manner, in order to not further the damage. With advancement in technology, we now have heavy duty dust collectors, which get the job done effectively, with minimum manual effort. It not only eliminates dust, but also harmful gases to make way for a safer environment for workers.
How To Choose The Right Dust Collector
There a number of ways to determine the right and best dust collector for each type of usage. These are basic thumb rules to narrow down on the most suitable dust collector.
Size Of the Space
One of the first ones is to determine the size of the space that needs to be cleaned. Once this is clear, the user is then aware of what type of dust collector will be able to handle the size of the space. Industries will require heavy duty dust collectors with all the components, while smaller spaces might just need a simple dust collector that can be connected to a vacuum cleaner.
Amount of Dust Released
Secondly, the amount of dust that releases into the air on a daily basis helps to narrow down on those dust collectors which have the capacity to take the load and do an effective job in collection all the dust and storing it in the dust bags. Industries are aware of how much dust they produce, helping them determine what is best suitable for them, however small scale workers, can find out such information by comparing and contrasting between products according to their pressure and bin capacity.
Portable Vs Fixed Dust Collectors
There are portable dust collectors as well as fixed ones. Large scale industries have multiple dust collectors that are fixed at regular intervals. They have fixed ducts and disposal facility too. However, not everyone needs such a filtration system, nor does everyone have the budget to invest in such large scale dust collectors. For such users, there are portable dust collectors, ranging in size and capacity, as well as price points.
Type Of Dust Particles
Different types of dust particles require specialized dust collectors. Not all dust collectors have the capability to effectively trap all kinds of dust. Knowing the nature of the dust, the size of each particle, influences the decision of which dust collector is suitable for each type of dust particle. Some types of debris can be sticky or abrasive towards the dust collecting unit. Such dust requires a dust collector which does not succumb to such abuse and continues to run without getting damaged.
While large scale industries have in-built, automatic dust disposal systems, others do not require such an extensive set up. Depending on the volume of dust collected, they can either be dumped manually into a trash can or garbage or into segregated areas governed by the local community. Dust and particles which are harmful to humans need to be carefully handled, so that they are not released into the air or water streams again.
Types Of Dust Collectors
There are many types of dust collectors suitable for varying industries, however the basic structure and functionality is based off from 3 broad designs. First are the air filtration systems, followed by single stage collection systems and dual stage collection systems.
Air Filtration Systems
There are many types of industries and small scale companies which require air filtration systems. Sometimes governments mandate that certain type of pollutant producing industries install air filtration systems. This is done for the benefit of both those working inside the industry as well as the environment in general. There are different types of air filtration systems. One of them is a whole unit system, which regulates the air present, by cleaning it and releasing cleaner air back either into the same space or outside.
The second kind of air filtration system continually help to exhaust the air, so that cleaner and fresher air is pushed back, this is only used in small scale units, such as kitchens in restaurants. This helps to eliminate odors and keeps the air balanced for those working in such conditions.
The third kind of air filtration system has an in-built HEPA filtration, it allows for the unit to trap all kinds of allergens, such as mold, pollen as well as fumes and dust. This allows for extreme air filtration, making the environment safe for the workers. They are usually fitted with a carbon or ozone filter which kills bacteria and other harmful spores which are unhealthy for humans.
- The most advanced type of dust collector.
- Able to collect up to 99% of dust and allergens which other dust collectors cannot.
- Comes in all sizes, for all types of spaces, either large scale or small scale, even home work stations.
It cannot be used on its own, especially when there is a dust emitting machinery, which requires a built-in, on source dust collecting system
Single Stage Collection Systems
Dust collectors are large scale vacuums which essentially trap dust with the help of air pressure. Single stage dust collectors are used by small scale industries which do not produce a lot of dust, nor have the need for a full blown dust collecting unit. These come in mobile units, which are highly portable. This allows for them to be maneuvered around a space with little effort on an individual.
It comes with a filtration unit, with intake ports, along with a collection bag. The contents of the bags can be disposed off manually whenever they are full. The same single stage filtration unit can also be attached to a particular machinery to collect dust directly from the source instead of letting the dust fly around. This is useful especially for machinery that produces large amount of dust such as a sawing unit.
- Portable, comes on wheels.
- Compact in design, with high horse power motor for efficiency.
- Affordable units for small scale machinery.
Due to the proximity, users have to be careful that the plastic or steel impeller is not damaged due to large metal parts. This can also sometimes lead to combustion.
Dual Stage Collection Systems
If users notice that their single stage dust collection systems are not
working as efficiently, and they still find their air and spaced filled with dust. It is time to add another stage to the filtration. This helps to not only eliminate maximum dust, but also keep the machinery running for long periods of time without any dust build up or inner part damage. This also decreases the load on shop vacuum systems.
A single stage is not able to handle large particles and slowly loses its suctioning capacity, decreasing its functionality. When a separate stage is added to the unit, the large particles are collected in a separate can, while only fine microscopic dust passes through the filters. This way the filters are able to do the job and last long without getting clogged up. This also allows for the impeller to stay out of reach from any large particles, so that it can suction without any breaks. The added container also gives the unit more dust holding capacity.
- Added unit helps to collect heavier and larger particles.
- Improves performance and decreases the chance of damage to the unit.
- Added unit adds more power and holding capacity.
Becomes a larger unit, taking up more space. It is also more expensive than setting up a single stage filtration system.
Best Dust Collector Reviews In The 2015-2016 Market
SHOP FOX W1685 1.5-Horsepower 1,280 CFM Dust Collector
This dust collector from wood stock international is able to guzzle down dust from any type of workshop. It is especially used and recommended by independent woodwork enthusiasts, who fixed it in their work places to help keep the area and air clean and free of dust. An impeller is one of the most important parts of a dust collector, this W1685 Shop Fox has a 12 inch impeller made with steel. Steel impellers are any day more powerful and sturdy than their plastic counterparts, as they are able to take the on coming debris without breaking or falling apart.This dust collector is extremely versatile, it need not be fixed only in one place, it can be attached to a machine for on the spot dust collection, it can also be moved around on wheels. The power coated exterior is highly scratch proof and the paint does not chip or fade very easily. This is needed in places where there is such heavy duty work going on, especially industries and multiple stationed workshops. The entire unit is also solid, made with metal which decreases the risk of folding or collapsing of the dust bags.
The Y shaped outlet and inlet tubes that can be attached to the machine, also help in such work areas, which have many machines which need to be fitted to a dust collector at the same time. The vertical bags have the capacity to collect and hold 5.4 cubic feet of dust and debris, while the filters can clean up to 2.5 microns. The paddle switch proved the much needed security, without being flimsy to touch, the same switch can be used to turn on and switch off the machine. The entire unit weighs 99.8 pounds, as it is on wheels, it can be moved around easily.
SHOP FOX W1727 1 HP Dust Collector
Most dust collectors are fixed in a certain place and each machine needs a special duct which connects to the dust collector. The Shop Fox W1727 on the other hand is quite portable, it can be easily carried or rolled around a room to reach each machine, for a quick clean up and dust collection. This allows for immediate use right from purchase, instead of the need to build specialty ducts and dust systems all through the required area.The whole unit comes on a stand with wheels and a grip handle, which makes it ideal for anyone looking for a portable version of vacuum cleaners. With the increase in options, it becomes increasingly difficult to choose between different dust collectors. However, the portable feature on this product, makes it stand out among all its counterparts. The inflatable bags help to collect the dust, while the safety paddle switch allows for secure use. There are 2 inflatable bags, the top one for filtration and the bottom one for collecting the dust.
It is able to filter dust up to 2.5 in microns through a 4 inch hole that intakes all the dust. This capacity is excellent for a portable dust collector with a 1 horse power motor. The dust bags can hold dust up to 2.1 in cubic feet. The bag can be easily emptied by dumping the collection of dust into a trash can. Its compact design makes it ideal for most workshops, while being versatile too, as it can be attached directly to any machinery when there is no requirement to wheel it around. At an affordable price, it is a one of its kind, unique and functional best dust collector.
Shop Fox W1666 2 HP 1550 CFM Dust Collector
Shop Fox W1666 is one of the stronger dust collectors with a 2 horse power motor. While most of its other counter parts have a 1 horse power motor, this feature makes it unique and suitable for heavy duty dust collection. It is extremely easy to set up this whole unit with the help of its manual which states all the instructions required to do it without any external or professional help. One is also given the choice to connect it to a wireless switch, which helps to reduce the trips made to and fro from the unit. It can be simply turned on and off through the remote switch.Adding to its heavy duty nature, the W1666 has a dust collecting capacity of 5.4 cubic feet. This is far superior than other dust collectors which can hold up to only 2.1 cubic feet in dust. Microscopic dust as small as 2.5 micron is collected through this powerful, high performance dust collecting unit. Its steel impeller moves air at high speeds of 1550 cubic feet, allowing for it to perform effectively and clean 99% of all the dust present in the air.
It comes with a sturdy base with wheels, in order for increased maneuverability whenever needed. This allows for the user to store it away when not required and pull out easily when needed. It can also be attached to a particular machine, by detaching the unit from the base, in order for it to be a designated dust collector for a special machinery. The safety paddle switch on the unit itself helps to keep it secured and tight. It also comes with 2 intake ports and 2 bags, one for filtration and another for collection.
Shop Fox W1826 Wall Dust Collector
The shop fox W1826 is a wall mounted dust collector, however, it is also versatile in a way that is can be placed anywhere else too, such as a working table, or the floor too. Manufactured by the brand Woodstock International, the dust collector has the capability to trap the dust right from the source. For such a type of dust collector there is no need for any external ducting facility. It is especially useful for those working with wood on a daily basis, all the saw dust that tends to accumulate every day is easily eradicated by the Shop Fox W1826. Filters in dust collectors are placed to collect and trap the most microscopic of dust, the W1826 Shop Fox is able to collect 2.5 microns too for better air quality. This is made possible through its 1 HP motor which runs strong and break free as long as it is switched on for filtration. There is one 4 inches intake hole which collects all the dust in a bag which can hold up to 2 cubic feet of dust. The bag has a convenient zipper which makes disposal a breeze. It also has a window which allows for the user to see when it fills up, helping to avoid the risk of over spilling once full.
To mount it on the wall, there is a special bracket and screw system, which locks the device in place securely. Both these are included along with the package, so that users do not have to go looking for specified dimension in the hardware store. The switch on the dust collector is a paddle design, which helps to keep it secure even when accidents occur, unlike the regular switches. There is an additional lock key too for added security.
Delta Power Equipment Corporation 50-767 Dust Collector
It is one of the most efficient dust collectors, making the environment healthy to work in. There are 2 bags, one upper bag to filter the air, while the lower bag to collect all the unnecessary dust that is left behind. The TEFC induction system in the motor helps it to run faster and smoother, helping the impeller and the whole unit stay durable.
Recommended Dust Collector Accessory
For those working in individual shops with wood or other metals, larger shop vacuum cleaners just don’t cut it. Their filters tend to clog up way too often, making it impossible to use them on a daily basis, without needing much effort to unclog every single time. However, if the same space is installed with a dust collector, the vacuum cleaners job becomes easier. It clogs less frequently and is able to do its designated job well.
Here is where the Oneida Molded DIY Dust Deputy Cyclone comes in handy. It is small enough for smaller spaces, but functional. The Do-it-Yourself part might put some consumers off. But knowing how its done, shows that it need not be a complex project. The extra components are easy to procure and the whole unit comes together easily within an hour from start of assembly.
Firstly, the user needs a plastic drum, anywhere between 5 to 10 gallons, with an air tight lid, in order for it to stand secure during high pressure. Along with the drum, bolts and nuts are also essential. All these can be purchased at the local hardware shop. However, if one does not want to go through this process, the package can be purchased separately through the manufacturers itself, it includes everything one needs to put the device together. There is a clear instruction manual, which can then be followed to attach all the parts.
This simple device claims to give 99% results by collecting all the dust that is produced. It comes with two ports, one to connect to a vacuum and one to the collecting bin. It essentially works as a dust separator and aids the vacuum cleaner to run longer, by decreasing the amount of work it has to do in the absence of a dust collector.
What Is The Best Dust Collector?
Dust collectors come in many types, requirements of each space differ. There are merits of demerits of every kind of dust collector as seen above. There is no thumb rule to determine which dust collector is the best among all 5 kinds. The performance entirely depends on what each dust collector is specialized to perform. Fixed in the wrong type of environment, it might not function to its optimum.
Air filtration systems are the best dust collectors for a complete performance in large scale industries which regular dust and pollutant production, but not necessary for a small scale unit. Dual stage units can be installed by those spaces which produce a lot of dust continuously. While single stage filtration is enough for less dust emissions which strongly recommend for small woodworking shop.
Dust is hazardous in many ways, especially wood, which is highly inflammable. This is also true for gasses that are released into the air, which, when not eliminated frequently, can result in blasts and combustion. Dust can also settle on machinery and clog them over time, rendering them useless, machinery is expensive and hard to assemble, one does not want to lose them to dust. Especially, when dust elimination is easy through efficient dust collectors that are available in the market easily.